instruction sheet 408--10049 loc b 1 of 2 e 2011 tyco electronics corporation, a te connectivity ltd. company all rights reserved te logo is a trademark. *trademark. other product names, logos, or company names might be trademarks of their respective owners. tooling assistance center 1--800--722-- 1111 product information 1--800--522--6752 this controlled document is subject to change. for latest revision and regional customer service, visit our website at www.te.com 11 mar 11 rev c extraction tool assembly 1804030- 1 proper use guidelines cumulative trauma disorders can result from the prolonged use of manually powered hand tools. hand tools are intended for occasional use and low volum e applications. figure 1 contact cavity extraction tool extraction tip universal mate--n--lok* plug connector (ref) interlock lever mating end handle wire 1. introduction extraction tool 1804030--1 is designed to remove pin and socket contacts from universal mate--n--lok connectors (refer to instruction sheet 408--7714) and universal mate--n--lok ii connectors (refer to instruction sheet 408--3200). dimensions in this instruction sheet are in millimeters [with inches in brackets]. figures and illustrations are for reference only and are not drawn to scale. 2. description the extraction tool features an extraction tip, an interlock lever, and handle. the extraction tip is designed to enter the contact cavity at the mating face of connector and release the contact from the connector. when the extraction tip is bottomed, and the handle is pushed toward the connector, a plunger within the handle pushes the contact free from the connector. 3. extraction procedure 1. for the universal mate--n--lok connector, grasp the wire of the contact to be removed, and push it toward the mating end of the connector to release the contact locking lances. hold in place. for the universal mate--n--lok ii connector, move the rear housing latch to the pre--stage position. 2. depress, and hold the interlock lever. insert the extraction tip into the contact cavity of the contact to be removed, and slide it over the contact. refer to figure 1. 3. for the universal mate--n--lok connector, (while pushing the wire toward the tool) continue to insert the extraction tip until it bottoms. for the universal mate--n--lok ii connector, continue to insert the extraction tip until it rests on the retention shoulder of the contact. 4. release the interlock lever, and push the tool handle fully; thereby, pushing the contact slightly out of the wire end of the connector. note i
408- 10049 rev c 2 of 2 5. pull the wire until the contact is out of the connector. if the extracted contact is not damaged, it may be re--inserted. for a contact removed from a universal mate--n--lok connector, the locking lances must be reset to their original position as shown in figure 2. do not re--use a defective or damaged contact. figure 2 0.76 [.030] d locking lance universal mate--n--lok socket contact shown d for pin part number 1954443--1, this dimension is 0.53 mm [.021 in.]. 4. maintenance and inspection the extraction tool should conform to the dimensions given in figure 3. it is recommended that the tool be inspected upon arrival and at regularly scheduled intervals thereafter to ensure that the tool has not become damaged during handling. for customer repair service, call 1--800--526--5136. 5. replacement and repair order replacement extraction tools through your representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 717--986--7605, or write to: customer service (038--035) tyco electronics corporation po box 3608 harrisburg pa 17105--3608 6. revision summary s updated document to corporate requirements figure 3 120.7 [4.75] 15.8 [.62] 2.74 [.108] 29.5 [1.16] weight: 54.4 g [1.92 oz] extraction tip plunger note i
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